Purpose
& Overview
This seminar covers the principles of the injection
molding process and provides insights required
to understand the connection between flows in
the barrel and cavity, behavior of different polymers
to process demands and ultimate part properties.
Novel process features and unique products are
covered along with many case studies to illustrate
the commercial implementation of advanced design
concepts for new product opportunities.
Who
Should Attend
All people involved in injection molding will
benefit from this course, especially process engineers,
mold and product designers and other personnel
with direct responsibility for quality. Familiarity
with the process is desirable, but not a requirement,
since molding principles and basic concepts are
introduced and developed on a general process
foundation.
Instructor:
Lawrence R. Schmidt -
Biography
Seminar
Content
Process Definition
• Basic elements • Cycle
Material
Behavior
• Shear-flow and extensional-flow fields
• Viscous liquids and viscoelastic melts
• Nonlinear effects and transient behavior
Process
Sequence
• Melt pool generation • Flow in melt
distribution networks • Cavity flows with
non-isothermal walls • Packing and secondary
flows • Cooling
Flow,
Structure, Property Interrelationships
• Mold filling visualization • Flow
front dynamics • Misconceptions of fountain
flow • Fluid-element relationship between
cavity and barrel • Hydrodynamic skin-core
structure • Macroscopic features •
Microscopic features • Surface properties
• Property distributions
Analysis
of Molding Problems
• Basic design calculations • Advanced
design considerations - underlying principles,
CAE codes • Intriguing phenomena - hesitation
flows and haze, surface marks and patterns, read
through and transfer of cavity-wall defects, mold
surface effect and adhesion
Design
Exercises
•Characteristic flows • Case studies
• Advanced design techniques
Novel
Process Technology
• Product-by-process • Sandwich molding
(co-injection) • Programmed injection rate
• Coining/variable volume packing •
Injection-compression molding Moving cavity boundaries
| Seminar
Fees |
Before
4/23/08 |
After
4/23/08 |
| SPE
Member |
$675 |
$775 |
| Nonmember
|
$925 |
$925 |
Price
Schedule
All
forms of registration must contain payment, either
by credit card or check, otherwise the registration
will not be processed. Checks should be made
payable to SPE Seminars in U.S. funds.
Use
a separate registration form for each attendee.
If
you do not receive a confirmation for the seminar
prior to attending, please e-mail seminars@4spe.org
or call SPE at +1 203-740-5403 to verify your
registration.